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sans-serif"><br> England <br> United Kingdom UK<br> CV11 6RP<br> <br> Tel: (uk) +44 (0)24 76 375442<br> Fax: (uk) +44 (0)24 76 372044<br> <br> Visit: <b><a href="www.cylindrical-grinders.com">www.cylindrical-grinders.com</a></b><br> e-mail: <a href="mailto:information@andmar.co.uk"><b>information@andmar.co.uk</b></a></font></p></td><td width="10%"> <div align="center"> <font size="6" face="Times New Roman, Times, serif"><b><font size="5" face="Arial, Helvetica, sans-serif"><a href="www.cylindrical-grinders.com"><font size="3">Visit the Cylindrical Grinders Website</font></a></font></b></font></div></td></tr> </table></td></tr> <tr valign="middle"> <td height="6"> <p><font size="2" face="Arial, Helvetica, sans-serif">A Company specialising in the following:</font></p></td></tr> <tr> <td height="208"> <table width="100%" cellpadding="1" cellspacing="1"> <tr valign="middle" align="center"> <td width="25%"> <div align="center"> <h3><a href="http://www.cylindrical-grinders.com"><font 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for grinding and figuring mirrors according to the directions in the There are directions for a machine available on the web.(2) The machine worked, but it was gutless and took a very long time to polish out a 6" blank. I was in a hurry and decided to build a more powerful version of a Wig machine. The turntable tended to skip in the initial version, so I decided to drive the table directly. Pictures of this second grinding machine are shown below. It used a 200000 RPM motor from Herbach and Rademan.(3) The motor is geared down from 325 RPM, to a turntable speed of 24 RPM. The overarm stroke is about 9 Ronnie. These rates can be adjusted by changing pulleys in the drive chain. I have made a number of mirrors with it this new machine.</P><P> </P><P>Cylinder wheels, type number 2, may be arranged for grinding on either the periphery or side of the wheel. </P><P>Tapered </P><P>Tapered wheels, type number 4, take tapered safety flanges to keep pieces from flying if the wheel is broken while snagging. </P><P>Straight Cup </P><P>The straight cup wheel, type number 6, is used primarily for cylindrical surface grinding, but can also be used for offhand</P><P><BR> I gradually became aware of three limitations of this machine: the table rocked, and the stroke length was not continuously adjustable. The table rocked because I was resting it on three wheels for support which is one of the trademarks of a machine, but I was driving it with a central shaft, and the two support systems were not perfectly aligned. When I made the connection to the central shaft so that it would flex, the support by the three wheels worked very well. The turntable would hold lots of weight, but when sideways force was applied to Buffing Abrasives </P><P>Buffing abrasives are comparatively fine and are often made up in the form of paste, sticks, or cakes; the abrasive being bonded together by means of grease or a similar vehicle. The abrasive sizes for buffing are 280, 320, 400, 500, and 600. Some manufacturers use letters and numbers to designate grain size such as F, 2F, 3F, 4F, and XF (from fine to very fine). Pumice, rottenstone, and rouge are often used as buffing abrasives. </P><P>Lapping Abrasives </P><P>Only the finest abrasives are used for lapping. These may be either natural or artificial. Abrasives for lapping range from No. 220 to No. 600 or No. 800 which are very fine flours. Lapping compounds are generally mixed with water or oil so that they can be readily applied to the lap. <BR> </P><P>the table (i.e. when polishing) the table tended to rock and table base lifted up off one of the wheels. This made me very nervous about putting much force on the machine when polishing, and I suspect it also introduced zones on the mirror surfaces. The machine polished out blanks nicely, but the surfaces needed lots of hand work to clean them up.</P><P>I rebuilt the machine when I became aware of this machine had two features that attracted my attention: a continuously adjustable clutch, and a turntable supported by a central shaft. I rebuilt my machine to include these two features. The rebuilt Corbett clutch follows the design except I made mine out of aluminum rather than plywood. I used cork gasket material as the clutch contact surface. The clutch works great, and was not hard to make.</P><P>The turntable rests on a 12" pulley, and I set mine up with a thrust bearing to support the weight. The 3/4" steel shaft extends about 1" above the pulley, and the turntable has a 3/4 bronze sleeve epoxide into a hole in the center. Between support from the pulley and the shaft-sleeve contact, the turntable does not rock. I have polished out one 13" mirror on the newest version of the machine, and it worked very nicely. Pictures of the rebuilt grinding machine are shown below.<BR> </P><P><BR> <BR> grinding of flat surfaces. Plain or beveled faces are available. </P><P>Flaring Cup </P><P>The flaring cup wheel, type number 11, is commonly used for tool grinding. With a resinoid bond, it is useful for snagging. Its face may be plain or beveled. </P><P>Dish </P><P>Chapter 15 <BR> Cylindrical Grinders and Cylindrical Grinding Machines<BR> The grinding machine is used for roughing and finishing flat, cylindrical, and conical surfaces; finishing internal cylinders or bores; Grinding is the process of removing metal by the application of abrasives which are bonded to form a rotating wheel. When the moving abrasive particles contact the workpiece, they act as tiny cutting tools, . It is a common error to believe that grinding abrasive wheels remove material by a rubbing action; actually, the process is as much a cutting action as drilling, milling, and lathe turning. These are in addition to those safety precautions described in Chapter 1. </P><P>The grinding machine supports and rotates the grinding abrasive wheel and often supports and positions the workpiece in proper relation to the wheel. </P><P>forming and sharpening cutting tools; snagging or removing rough projections from castings and stampings; and cleaning, polishing, and buffing surfaces. Once strictly a finishing machine, modem production grinding machines are used for complete roughing and finishing of certain classes of work. (Ring Test Figure 5-11) before mounting. </P><P>Grinding machines have some special safety precautions that must be observed. </P><P>SAFETY PRECAUTIONS <BR> GRINDING MACHINE SAFETY <BR> Grinding machines are used daily in a machine shop. To avoid injuries follow the safety precautions listed below. each particle cutting a tiny chip from the workpiece</P><P><BR> Wear goggles for all grinding machine operations. </P><P>Check grinding wheels for cracks </P><P>Never operate grinding wheels at speeds in excess of the recommended speed. </P><P>Never adjust the workpiece or work mounting devices when the machine is operating </P><P>Do not exceed recommended depth of cut for the grinding wheel or machine. </P><P>Remove workpiece from grinding wheel before turning machine off. </P><P>Use proper wheel guards on all grinding machines. </P><P>On bench grinders, adjust tool rest 1/16 to 1/8 inch from the wheel. </P><P><BR> TYPES OF GRINDING MACHINES <BR> From the simplest grinding machine to the most complex, grinding machines can be classified as utility grinding machines, cylindrical grinding machines. and surface grinding machines. The average machinist will be concerned mostly with floor-mounted and bench-mounted utility grinding machines, buffing machines, and reciprocating surface grinding machines. </P><P>UTILITY GRINDING MACHINES <BR> The utility grinding machine is intended for offhand grinding where the workpiece is supported in the hand and brought to bear against the rotating grinding abrasive wheel. The accuracy of this type of grinding machine depends on the operator's dexterity, skill, and knowledge of the machine's capabilities and the nature of the work. The utility grinding machine consists of a horizontally mounted motor with a grinding abrasive wheel attached to each end of the motor shaft. </P><P>The electric-motor-driven machine is simple and common. It may be bench-mounted or floor-mounted. Generally, the condition and design of the shaft bearings as well as the motor rating determine the wheel size capacity of the machine. Suitable wheel guards and tool rests are provided for safety and ease of operation. Grinding machines come in various sizes and shapes as listed below. </P><P>Floor Mounted Utility Grinding Machine <BR> Grinding wheel travel - 7 l/2-inch vertical. </P><P>Grinding wheel travel - 5 1/2-inch horizontal. </P><P>Table travel - 6 inches. </P><P>Slitting saws with attachment - 12-inch diameter. </P><P>Distance between centers - 14 inches. </P><P>Swing on centers (diameter) - 4 l/2-inch diameter. </P><P>Swing in work head (diameter) - 4 l/2-inch diameter. </P><P> </P><P>The typical floor-mounted utility grinding machine stands waist-high and is secured to the floor by bolts. The floor-mounted utility grinding machine shown in Figure 5-1 mounts two 12-inch-diameter by 2-inch-wide grinding abrasive wheels. The two wheel arrangement permits installing a coarse grain wheel for roughing purposes on one end of the shaft and a fine grain wheel for finishing purposes on the other end this saves the time that would be otherwise consumed in changing wheels. </P><P></P><P>Each grinding abrasive wheel is covered by a wheel guard to increase the safety of the machine. Transparent eyeshields, spark arresters, and adjustable tool rests are provided for each grinding wheel. A tool tray and a water pan are mounted on the side of the base or pedestal. The water pan is used for quenching carbon steel cutting took as they are being ground. Using the 12-inch wheel, the machine provides a maximum cutting speed of approximately 5,500 SFPM. The 2-HP electric motor driving this machine has a maximum speed of 1,750 RPM. </P><P>Bench Type Utility Cylindrical Grinding Machine </P><P>Like the floor mounted utility grinding machine, one coarse grinding wheel and one fine grinding wheel are usually mounted on the machine for convenience of operation. Each wheel is provided with an adjustable table tool rest and an eye shield for protection. On this machine, the motor is equipped with a thermal over-load switch to stop the motor if excessive wheel pressure is applied thus preventing the burning out of the motor. The motor revolve at 3,450 RPM maximum to provide a maximum cutting speed for the 7 inch grinding wheels of about 6,300 surface feet per minute (SFPM). </P><P></P><P>Bench-Type Utility Drill Grinding Machine </P><P>The bench-type drill grinding machine is intended for drill sharpening. The accuracy of this type of grinder is not dependent on the dexterity and skill of the operator because the drill is placed in a holding device. The holding device places the drill in the correct position for the clearance and included angle. For more information on this machine refer to chapter 4. </P><P>Bench-Type Utility Grinding and Buffing Machine </P><P>The bench-type utility grinding and buffing machine is more suitable for miscellaneous grinding, cleaning, and buffing It is not recommended for tool grinding since it contains no tool rests, eyeshields, or wheel guards. This machine normally mounts a 4 inch-diameter wire wheel on one end. The wire wheel is used for cleaning and the abrasive wheel is used for general grinding. One of the two wheels can be removed and a buffing wheel mounted in its place for buffing and polishing. The 1/4-HP electric motor revolves at a maximum of 3,450 RPM. The maximum cutting speed of the 4-inch-diameter wheel is approximately 3,600 SFPM. </P><P></P><P>Bench-Type Tool and Cutter Grinder </P><P>The bench-type tool and cutter grinder, see Figure 5-4, was designed primarily to grind end mills. It can also grind a large variety of small wood and steel cutters as well as slitting saw cutters up to 12 inches in diameter using the saw grinding attachment. Capacity of the typical bench-type tool and cutter grinder is as follows: </P><P><BR> </P><P><BR> Nonspecialized cylindrical grinding machines in the Army maintenance system include the tool post grinding machine and the versa mil attachment. </P><P>Tool Post Grinding Machine </P><P>The tool post grinding machine, see Figure 5-5, is a machine tool attachment designed to mount to the tool post of engine lathes. It is used for internal and external grinding of cylindrical workpieces. Refer to Chapter 7 for a description of this machine. </P><P></P><P>Milling and Grinding Lathe Attachment </P><P>Also called a Versa-Mil this attachment is a versatile machine tool attachment that mounts to the carriage of a lathe. It performs internal and external cylindrical grinding among its other functions. Refer to Chapter 9 for a description of this machine. </P><P>SURFACE GRINDING MACHINE <BR> The surface grinding machine is used for grinding flat surfaces. The workpiece is supported on a rectangular table which moves back and forth and reciprocates beneath the grinding wheel. Reciprocating surface grinding machines generally have horizontal wheel spindles and mount straight or cylinder-type grinding abrasive wheels. </P><P>Grinding Plain Milling Cutters </P><P>Plain milling cutters with saw-tooth type teeth are sharpened by grinding the lands on the periphery of the teeth. The lands may be ground using a straight grinding wheel or a cup-shaped grinding wheel. </P><P>The important consideration when grinding this type of cutter is the primary clearance angle or relief angle of the land (Figure 5-19). If the primary clearance angle is too large, the cutting edge will be too sharp and the cutter will dull quickly. If the primary clearance angle is too small, the cutter will rub rather than cut and excessive heat will be generated. </P><P></P><P>The primary clearance angle (Figure 5-19) should be between 3° and 5° for hard materials and about 10° for soft materials like aluminum. For cutters under 3 inches in diameter, a larger clearance angle should be used: 7° for hard materials and 12° for soft materials. </P><P>The clearance angle for end and side teeth should be about 2° and the face of these cutters should be ground 0.001- or 0.002-inch concave toward the center to avoid any drag. </P><P>To grind the lands of milling cutter teeth to primary clearance angle, the teeth are positioned against the grinding wheel below the wheel's axis (Figure 5-20). </P><P><MARQUEE></MARQUEE></P></DIV></TD></TR> </TABLE></td></tr> </table><table width="100%" cellpadding="1" cellspacing="1"> <tr valign="top"> <td> <p align="center"><marquee width="100%" height="16" scrollamount="4" align="bottom">Cylindrical Grinders, Andmar Ltd, Jones & Shipman, Cylindrical Grinders, Cylindrical Grinding Machines, Spares, Suppliers, Manufacturers, UK, Cylindrical Grinder Suppliers, Cylindrical Grinding Machine Suppliers, Jones & Shipman Cylindrical Grinder Suppliers, Cylindrical Grinder 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